ROOTCASTLE / ENGINEERING LAB

Misalignment

Connected shaft axes differ in angle or offset. Coupling type and thermal behaviour matter.

Mechanism

Connected shaft axes differ in angle or offset. Coupling type and thermal behaviour matter.

Typical symptoms

Axial vibration and 1×/2× components may increase; the pattern depends on coupling and load.

Measurement method

Measure three axes on both sides of the coupling and compare phase at the same speed.

Alternative explanations

Soft foot, looseness and shaft bow can produce similar patterns.

Additional measurements

Laser alignment, foot checks, cold/hot shaft positions and coupling inspection.

Likely frequency components

1×, 2×; harmonics / armónicos

Limitations: without speed, load, mounting and transmission-path context, these examples are not diagnoses. Spectrum examples are conceptual, not complete fault models or field measurements.

SIMULATED · NOT LIVE TELEMETRY

Vibration / FFT

Model and assumptions

512 samples; deterministic sinusoids and seeded noise. FFT is one-sided peak amplitude, not RMS. Δf = fs/N. Hann coherent gain is corrected; spectral leakage can remain. The 4.7× component is not a physical bearing-fault model.

Educational model. Results are not sufficient to diagnose a machine or establish safe operating limits.

Further reading: SKF — Vibrations help find faulty components ↗

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